ChallengeAdvanced Control Systems (ACS) has developed customised monitoring and control solutions for the past 20 years that have been resold and deployed across the world. ACS is focused on delivering Supervisory Control and Data Acquisition (SCADA) control systems for industrial, infrastructure, or facility-based processes. Today, ACS’s solutions are deployed across a number of unique markets, including water and wastewater, manufacturing, agriculture and government.
ACS faces a number of challenges that range from the economics of supporting a diverse customer base (i.e. private home owner associations to large municipalities) to developing meaningful and engaged SCADA systems within rural areas. In the case of water management, administrators traditionally monitor the quality and levels of water in wells and reservoirs through time-consuming travel to remote areas, onsite surveillance, and manual processes.
SolutionOn the outskirts of Eastern Oregon in the USA, ACS worked with and supported the management of a rural-based dam that fed more than 286,000 acres of agricultural land. The dam originally relied on a manual process that required an individual to live near the dam, check the meters throughout the day, manually execute the release valve and activate the hydraulic gates, monitor the flow and confirm actions via costly long distance telephone calls. These labour-intensive tasks were expensive and inefficient.
The example in Eastern Oregon is unique as it parallels the evolution of ACS’s offering and shift towards enabling remote managed SCADA systems. During a service call a few years ago, an ACS representative noticed that the area received a weak cell phone signal. Understanding the flexibility that would be gained by integrating mobile connectivity to a SCADA system, ACS began to integrate various technologies that would enable the remote management of the dam directly from the district supervisor. Today, ACS provides a secure, cloud-based environment that integrates various industrial control systems directly into the hands of decision makers via handheld devices. The solution is based on the CradlePoint COR IBR600 Router. With an embedded modem, the COR IBR600 provides ACS with the ability to support the most rural areas by working with the carrier that provides the most support. As a primary connection, the COR IBR600 also supports traditional wired data networks like DSL or cable for maximum network flexibility. This open architecture enables ACS with the ability to ensure maximum uptime with business continuity features like failover. When configured, the router detects network failures and seamlessly switches over to another active connected data source to ensure that their actions are implemented.
The COR IBR600 is ruggedised to withstand elements. This continues to be demonstrated as the Eastern Oregon application is attached to a nearby telephone pole to secure the strongest signal providing district administrators the ability to remotely manage, monitor, and engage the water levels and dam function. Today that CradlePoint enabled SCADA solution has withstood the elements in an area where temperatures can range from -20 °F in the winter to over 100 °F in the summer.
From a maintenance and management standpoint, ACS is evaluating CradlePoint’s remote management platform as its solutions are deployed and adopted across the nation. The introduction of this platform would enable ACS to remotely configure and manage each location. This eliminates the expense of having to send a truck for onsite IT support in the event a unit goes down and/or is not responding.
* Case Study courtesy of CradlePoint